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MINIATURIZATION

Rugged Miniaturized Connectors for Reliable Product Performance

Leveraging expertise from the automotive world, many other industries are beginning to integrate rugged, miniaturized connectors into their products. From wearables and medical devices to industrial machinery and aerospace, Molex miniaturized connectivity solutions empower engineers to create smaller, lighter devices without sacrificing performance or reliability.

Space Saving Connectors for Rugged and Reliable Applications

Rugged connectors are essential for high-vibration applications, such as vehicles and industrial machinery, to ensure reliable, dependable and stable connectivity in these demanding environments. However, the miniaturization trend is putting a strain on traditional connector technology. As devices become smaller and incorporate more features, space is at a premium.

The key challenge is developing miniaturized connector solutions that deliver the same robustness and performance as their larger predecessors. Rugged, miniaturized connectivity solutions from Molex successfully meet this challenge, ensuring reliable connections in diverse industries. Beyond automotive applications, miniaturized connectors enable engineers in fields like medical device design, industrial automation, agriculture and home appliances to create smaller, lighter products without sacrificing performance or reliability, while delivering advanced features and connectivity.

KU
"As technology advances, the importance of miniaturization in electrical connectors cannot be overstated. Whether in vehicles, home electronics, or agricultural equipment, compact and reliable connectors are crucial for integrating more functionality into smaller spaces. This enhances performance and drives innovation across various applications, making our everyday tools and machines more efficient and effective."
Kirk Ulery
Business Development Manager
Molex

Miniature Size, Maximum Durability

VIBRATION

Secure Connections in Motion

From household appliances like ovens, dishwashers and dryers, to advanced large-scale agricultural machinery, seamless operation depends on robust connections in high-vibration environments. Even everyday appliances like ovens and refrigerators, subject to vibrations from their motors and compressors, can benefit from secure connections. Connectors improperly mated during assembly or not designed with environmental conditions in mind risk losing electrical connection, leading to malfunctions and potential safety concerns due to short circuits and electrical shocks. Molex miniaturized connectors are engineered to withstand demanding conditions with innovative mechanisms to bolster connection integrity, including rugged housings, terminal position assurance (TPA) and advanced locking mechanisms to reinforce stability.

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TEMPERATURE

Reliable Performance Across Extremes

A variety of applications, from medical device sterilization to industrial freezers, subject electronic components to extreme temperatures that may jeopardize functionality. Molex miniaturized connectors operate seamlessly from -40° to +125°C, making them ideal for applications exposed to temperature extremes. High-temperature thermoplastic housings preserve functionality and simplify manufacturing across various industries. These materials can withstand infrared lead-free soldering temperatures up to 255°C, streamlining the manufacturing process by eliminating the need for wave soldering.

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INGRESS PROTECTION

Sealed for Protection Against External Elements

Small doesn’t have to mean fragile, but with miniaturized connections comes a need for ingress protection across a wide range of applications. Exposure to dust, dirt and moisture can impair functionality, particularly in severe conditions. Molex miniaturized connectors, available in various IP ratings, including IP67, IP68/IPX8 and IP69k, offer robust protection against such environmental hazards. Agricultural equipment can brave rain and dust, medical devices endure frequent disinfection and wearable tech tracks fitness progress through vigorous workouts — all thanks to these resilient connectors. By delivering robust protection in a compact design, Molex connectors maintain optimal performance under the most challenging circumstances.

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Miniaturized components don't have to compromise on resilience. Discover how innovations are redefining the boundaries of connector design, delivering compact solutions that thrive in even the most challenging environments.

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Miniaturization drives a need for smaller connectors across devices and applications, from wearables to vehicles. But shrinking size brings challenges: limited space for shielding, heat dissipation and signal integrity.

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As applications and devices squeeze more and more features into smaller spaces, the need for miniaturized connectors is surging. Molex offers innovative solutions to balance shrinking size with increasing functionality and user expectations.

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