New Molex Products and Recent Updates

Ideal for humanoid robots, autonomous mobile robots (AMRs) and advanced industrial automation systems, MiniMix hybrid connectors combine power delivery and high-speed Ethernet communication within a single ultra-compact interface, reducing connector count, cabling complexity and assembly effort. This space-saving design enables installation in space-constrained joints, actuators and robotic mechanisms, delivering a high-performance integrated solution.

XPO Connector Assemblies, the next-generation pluggable optical solution for large AI fabrics and hyperscale cloud and data centers, are optimized for extreme bandwidth density, superior reliability and power efficiency. The ultra-high-density XPO interface delivers four times the front-panel density of OSFP connections, enabling up to 204.8Tbps of switching capacity within a single open-rack unit. BiPass flyover architecture terminates low-loss twinax cable directly to the XPO connector and co-packaged copper (CPC) solution, ensuring exceptional signal integrity and scalability to support data rates of 224G and beyond.

Device engineers require connectors that save PCB real estate and simplify manufacturability. DuraStack Board-to-Board Connectors address these needs with insert-molded armor nails for increased board retention, an insert-molded interior cover to add strength to the nail, and wide alignment to simplify assembly and maintenance.

As data centers move rapidly toward high rack power densities, increased heat generation is a major concern for thermal stability. Liquid-cooled busbar solutions integrate dedicated coolant channels directly into high-current busbar assemblies to efficiently dissipate heat and support power distribution in compact electrical systems. These busbars enable high continuous current ratings, making them ideal for data center power distribution, AI and graphics processing unit (GPU) servers.

The HSAutoLink G Multi-Gigabit Differential Connector System enables next-generation automotive architectures and high-bandwidth applications by providing multi-gig Ethernet connections up to 25Gbps in a USCAR-compatible interface. The rugged design ensures robust signal integrity, EMI protection and resistance to harsh environmental conditions while supporting a wide range of Ethernet applications and protocols. The compact header is a drop-in replacement for existing USCAR 777-U-xxx-x-Z01 systems.

Engineered for repeatability and scalability, Cardinal High-Frequency RF Cables deliver reliable, measurement-grade connectivity with low-loss, phase-stable performance and controlled impedance. These cable assemblies help prevent phase drift, loss, setup variability and the need for re-testing by providing consistent results, robust durability and versatile options that streamline integration and shorten validation times.

Innovative and efficient EasyLock D-Sub Connector Backshells are D-sub backshells that enable fast, single-handed, push-in locking without requiring tools or screw assembly. These backshells accelerate plugging and unplugging operations, help ensure secure locking, simplify maintenance and provide reliable operation in applications that are subject to shock, vibration and extreme temperatures.

New first-mate-last-break terminals

Design engineers often face issues such as electrical arcing, inrush current during live mating, poor grounding that can cause component damage, operator safety risks during service, and the need to power down systems just to connect or disconnect cables. Micro-Fit FMLB terminals address these issues by using built‑in mechanical sequencing. The ground pin is longer, so it always mates first and disconnects last. The result is safer, arc‑free and damage‑free connections with higher reliability and easier servicing.

New jumpers compatible with FlatLock-series FFC/FPC connectors

FlatLock-series connectors introduce a pre-lock mechanism that secures the FFC/FPC jumper before the actuator is fully lock, helping prevent improper connections, which minimizes rework and ensures a proper connection. The new Premo-Flex FFC/FPC Jumpers are engineered for compatibility with the FlatLock-series connectors and offer broad versatility, superior retention and high flexibility.

New FlatLock Series in 0.40 and 0.50mm pitch

Space savings and design flexibility are essential considerations for connectors and cables in small devices. The Easy-On FFC/FPC Connectors, FlatLock Series (0.50mm pitch) offer a low profile and compact design with innovative features that deliver an efficient and reliable performance, including dual contact connection, pre-locking capability and a high mating cycle rating.

New modular wire-to-wire connectors

The MX-DaSH (Molex data-signal hybrid) Connector System integrates power, signal and high-speed data into a single compact connector replacing multiple traditional connectors in vehicle applications. Consolidating connectors reduces weight, size and cost requirements; simplifies assembly operations; and supports zonal and centralized architectures. Modular wire-to-wire variants offer cartridge-level flexibility to tailor power and signal connections to specific applications without changing the outer housing, providing exceptional scalability and reducing engineering costs.

New Mega-Fit and Mini-Fit Sr. pre-crimped lead options

Molex’s range of pre-crimped leads offers a simple and cost-effective solution for pre-production, prototyping and mass production requirements; these leads are available for the most popular Molex connector families.

New CP-3.3, Micro-Lock Plus 1.50mm pitch, Mini-Fit, Pico-Lock 3.0 and SideWize cable assembly options

Standard Cable Assemblies deliver Off-the-Shelf (OTS) solutions with a broad offering of Molex connectors and a variety of cable lengths to facilitate both prototyping and global production.

Increasing electrification demands faster time to market and more robust terminations in wiring, but soldered connections can entail high production and maintenance costs. Solderless terminals from Molex save space, provide robust durability for harsh environments, accelerate assembly operations and simplify maintenance. These rugged crimp connectors ensure reliable connections and support automated assembly, helping reduce rework and failure rates.