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AirBorn M Series MIL-DTL-83513 Micro-D connectors.

AirBorn M Series MIL-DTL-83513 Micro-D Connectors

Engineered for exceptional reliability in demanding aerospace, defense and industrial environments, AirBorn M Series MIL-DTL-83513 Micro-D Connectors are rugged microminiature solutions built to withstand extreme temperatures, vibration and shock forces. The ultra compact, lightweight AirBorn M Series design provides extensive versatility and superior performance in the toughest conditions while optimizing space and weight.

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Features and Benefits

For high-priority applications in harsh environments, rugged and dependable electronic components are essential. Interconnect solutions must provide secure connections that comply with stringent industry and regulatory standards for reliability in systems subject to high vibration, shock forces and extreme temperatures. These components must also minimize size and weight without sacrificing performance or durability.

AirBorn M Series MIL-DTL-83513 Micro-D Connectors are compact, rugged and field-proven microminiature D-sub interconnects designed for applications where reliability is crucial. These connectors feature MIL-DTL-83513 contacts on 0.050" (1.27mm) centers, offering nine to 128 contacts with space-grade options that meet NASA outgassing requirements. AirBorn M Series connectors are available with a variety of materials and plating options to match specific application needs. Having four points of contact per pin ensures exceptional reliability and resistance to vibration, while high-temperature versions rated up to +205°C enable use in harsh aerospace and downhole drilling environments. A wide range of configurations and terminations, including cable-mount, board-mount, panel-mount, crimped/prewire, solder cup and flex options, helps engineers meet strict design requirements.

High-Reliability MIL-DTL-83513 Qualification

Airborn M Series connectors meet or exceed MIL-DTL-83513 specifications covering microminiature D-sub connectors, ensuring reliable performance in harsh environments subject to vibration, shock, moisture and extreme temperatures. AirBorn connectors are on the Qualified Products List (QPL) of proven solutions for aerospace, defense and industrial applications where failure is not an option.

AirBorn M Series MIL-DTL-83513 Micro-D cable-mount receptacle.

Compact, Space-Efficient Design

Ideal for aircraft, unmanned vehicles and portable electronics with strict size and weight restrictions, AirBorn M Series connectors feature 0.050" (1.27mm) contact spacing and up to 128 contacts in a microminiature package that reduces overall system size and weight. A variety of available materials and plating options help optimize performance.

AirBorn M Series MIL-DTL-83513 Micro-D jumper cable.

Rugged Performance in Extreme Environments

The AirBorn M Series connector design uses four points of contact per pin to provide reliable and stable electrical connections even in environments subject to high vibration, shock or thermal cycling. Durable metal or plastic bodies, available backshells and dust covers, and high-temperature variants rated up to +205°C enable use in harsh aerospace, industrial and oil and gas applications.

AirBorn M Series MIL-DTL-83513 Micro-D rear panel-mount connector.

Supports a diverse range of assembly methods
Versatile termination options include solder-cup, surface-mount technology (SMT), plated through hole (PTH), card edge and flex styles, minimizing assembly time and streamlining manufacturing processes.

Maximizes design flexibility
A broad range of available configurations includes nine to 128 contacts with vertical, right-angle, I/O cable and panel-mount variants, simplifying design challenges.

Offers customizable configurations
Designs and versions tailored to specific application needs are available to meet unique design requirements.

Provides superior durability for space-constrained applications
Low-profile, ruggedized construction and fewer crimp/weld points ensure consistent operation in compact spaces without sacrificing reliability or performance.

Improves longevity in harsh environments
Accessory options such as backshells, connector savers and dust covers provide added protection and help prevent failures related to dust or moisture ingress.

Meets regulatory requirements
Connector options include qualified product listing (QPL) and commercial off-the-shelf parts that meet varied program requirements and reduce the time needed for validation or qualification.

Ensures superior reliability for essential systems
With more than 30 years of flight heritage and successful deployment in a variety of applications, these military-grade Micro-D connectors offer exceptional reliability and help prevent system failures.

Delivers consistent electrical connectivity
The four-point contact design outperforms twist-pin contacts when it comes to preventing inadvertent electrical disconnections and ensuring repeatability and durability.

Applications by Industry

Avionics
Commercial airplanes
Engine control systems
Helicopters
Radar systems
Unmanned aerial vehicles

Avionics
Engine controllers
Head-mounted displays
Missile systems
Radar systems
Robotics
Torpedoes
Unmanned vehicles

Industrial Robotics
Oil and gas downhole equipment

Launch systems
Satellites

This is not a definitive list of applications for this product. It represents some of the more common uses.

Frequently Asked Questions

What are AirBorn M Series MIL-DTL-83513 Micro-D Connectors?

AirBorn M Series MIL-DTL-83513 Micro-D Connectors are rugged, microminiature D-sub connectors qualified to MIL-DTL-83513 specifications. With a compact size and light weight, these connectors are designed for high-density, space-constrained applications and are ideal for maintaining reliable connections in harsh-environment aerospace, defense and industrial applications.

What termination options are available for AirBorn M Series connectors?

A wide range of termination choices are available, including solder cup, crimp, SMT, vertical or right-angle PCB mount, card edge and flex options—enabling extensive design flexibility.

How do AirBorn M Series connectors improve reliability in high-vibration or extreme environments?

Four points of contact per pin and robust metal or plastic shells provide superior resistance to vibration, shock and extreme temperatures.

What industry certifications or standards do AirBorn M Series connectors meet?

AirBorn M Series MIL-DTL-83513 Micro-D Connectors are qualified to MIL-DTL-83513, are NASA outgassing-compliant for space-grade use and offer QPL options.

Can AirBorn M Series Micro-D connectors be customized for unique requirements?

Yes, special versions, along with custom configurations, lead lengths, wire types and hardware options, are all available.

What is the pitch and what are the maximum number of contacts available?

The contact spacing pitch is 0.050" (1.27mm), with up to 128 contacts available.

Are there high-temperature versions for use in harsh environments?

Yes, certain AirBorn M Series part numbers are rated for up to +205°C, suitable for satellites, oil and gas, downhole and process-manufacturing applications.

What accessory options are available?

Backshells, connector savers and dust covers are available to enhance ingress protection, longevity and ease of maintenance. Available metal-shell options provide enhanced electromagnetic interference/radio frequency interference (EMI/RFI) shielding for use in noisy environments.

How do AirBorn M Series MIL-DTL-83513 Micro-D Connectors compare to Nano-D connectors?

AirBorn M Series connectors are generally more economical than Nano-D connectors and are suitable in applications where board space is less constrained.

What mounting options are available for board-mount AirBorn M Series connectors?

AirBorn M Series board-mount connectors are available in vertical or right-angle orientations, with various lead lengths, and with ruggedized or low-profile features.