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AirBorn SInergy Modular High-Speed Hybrid Connector with five bays and a combination of signal and SMPM RF interfaces.

AirBorn SInergy Modular High-Speed Hybrid Connectors

Supporting complex, high-performance systems by providing up to 25Gbps per lane in a modular and customizable form factor, AirBorn SInergy Modular High-Speed Hybrid Connectors are qualified to MIL-DTL-83513 standards for reliability in space-constrained aerospace, defense and industrial applications. One-to-five configurable bays enable customizable signal and RF interfaces that streamline integration and design, while a durable four-point contact system and rugged die-cast metal bodies provide robust reliability in extreme environments.

Features and Benefits


Meeting the ultra-high-speed data transmission requirements of advanced aerospace and defense systems requires exceptional signal integrity (SI) and bandwidth capacity. Connectors must provide electromagnetic interference/radio frequency interference (EMI/RFI) shielding and rugged performance that maintains stable connections amid shocks, vibrations and extreme temperatures. Supporting complex systems also requires versatile connectors that provide varied connectivity solutions in a compact package.

AirBorn SInergy Modular High-Speed Hybrid Connectors are high-speed, high-density connectors that use a one-to-five-bay modular design to support mix-and-match signal and SMPM (subminiature push-on micro) RF connectivity. Tested and qualified to MIL-DTL-83513 specifications, AirBorn SInergy connectors meet stringent military and aerospace requirements for durability and signal strength in applications subject to shock forces, vibration, moisture and extreme temperatures. The connectors use four points of contact per pin, with 50 microinches of gold plating to ensure consistent connectivity at data rates up to 25Gbps. The design’s compact size, configurable bays, and versatile mounting and termination options allow the AirBorn SInergy system to meet multiple demands of high-performance systems and constrained geometries with a single consolidated connectivity solution.

Hybrid High-Speed Data and Signal Support

Providing data rates up to 25Gbps per lane and 75Gbps aggregate bandwidth, these connectors help meet the demands of modern aerospace and defense systems and enable reliable high-speed transmission for protocols such as XAUI, USB 3.0, PCI Express 3.0/4.0, SAS-3/4 and 10G/25G Ethernet.

AirBorn SInergy Modular High-Speed Hybrid Connector with two bays and discrete wires.

Rugged Military-Grade Performance

Qualified to MIL-DTL-83513 specifications, these connectors are designed to withstand extreme temperature, vibration, shock and moisture. The die-cast metal housing provides robustness and EMI/RFI shielding, while the four-point contact design enhances signal integrity and minimizes intermittent disconnection in high-vibration conditions.

AirBorn SInergy four-bay right-angle board-mount modular connector.

Modular Configurability with Flexible Mounting Options

The configurable one-to-five-bay system enables custom combinations of signal and SMPM RF interfaces to match application needs and reduce the need for multiple connectors. Various mounting styles, including vertical and right-angle board mounts along with cable assemblies, use interchangeable locking, jacking and guide hardware to optimize versatility while simplifying integration and assembly.

AirBorn SInergy Modular High-Speed Hybrid Connector with five bays and SMPM RF interfaces.

Optimizes contact density in space-constrained devices
The small form factor means one- and two-bay connectors are approximately the size of a US quarter, reducing weight and saving PCB real estate. The design offers a contact pitch of 0.0315″ (0.80mm) for signal contacts and 0.173″ (4.39mm) for SMPM RF.

Provides reliable PCB connections and long-term durability
High-quality surface-mount terminations conform to IPC-A-610 Class 3 specifications, helping prevent solder joint failures and enhancing performance throughout the product life cycle.

Supports diverse power and signal needs with various cable options
Discrete-wire, SMPM RF and twinax cables can be incorporated into SInergy cable assemblies in various combinations to tailor functionality to the application.

Enables customized signal and RF modules to be combined within a single connector interface
Interchangeable, molded insulator bays allow field or factory customization of contact types, reducing the need for multiple connectors.

Improves corrosion resistance and electrical contact reliability
Robust contact plating using 50 microinches of gold limits corrosion and minimizes the chances of signal failure.

Optimizes mechanical alignment and mating security
Versatile options for locking, jacking and guide hardware are available to help prevent connection failures in high-vibration or high-shock environments.

Applications by Industry


Avionics
Drones
Head-up displays

Combat vehicles
Communications devices
Radar systems

Magnetic resonance imaging machines

Satellites

This is not a definitive list of applications for this product. It represents some of the more common uses.

Frequently Asked Questions


What are AirBorn SInergy Modular High-Speed Hybrid Connectors?

AirBorn SInergy Modular High-Speed Hybrid Connectors are modular connectors that use one-to-five bays to support signal and SMPM RF modules, providing high-speed data transmission in a rugged, military-grade form factor.

What data speeds can AirBorn SInergy connectors support?

These connectors deliver up to 25Gbps per lane, with an aggregate bandwidth up to 75Gbps, making them suitable for high-speed protocols such as PCIe 3.0/4.0, USB 3.0, SAS-3/4, XAUI and Ethernet.

How does the modular design benefit system integration?

The design provides flexible configuration options, enabling designers to mix and match signal and RF modules within one connector interface and reducing the number of separate connectors required for complex aerospace and defense systems.

What qualification standards does the AirBorn SInergy system meet?

AirBorn SInergy connectors are tested to MIL-DTL-83513 specifications for resistance to extreme shock, vibration, extreme temperatures and moisture.

What mounting and termination options are available?

AirBorn SInergy connectors are available with vertical and right-angle board-mount receptacles and plugs, panel-mount receptacles and plugs, and robust IPC-A-610 Class 3 surface-mount technology (SMT) solder termination. Cable assemblies are available with discrete wire, SMPM RF and twinax cable options.

What kind of contact system does the AirBorn SInergy connector use?

The AirBorn SInergy system uses four points of contact with 50 microinches of gold plating for enhanced reliability and vibration resistance.

How does the AirBorn SInergy system address size and weight constraints?

AirBorn SInergy connectors use a compact, modular design that optimizes the footprint and reduces system weight. One- and two-bay versions are about the size of a US quarter.

Can AirBorn SInergy connectors be customized?

Yes, AirBorn SInergy connectors can be customized with interchangeable locking, jacking and guide hardware, and with configurable bays for mixed signal/RF requirements.