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Active Electrical Cable Solutions

As data centers evolve to meet enterprise needs for higher data rates and signal integrity, versatility in cabling options is crucial to optimizing performance, cost and thermal management. Active Electrical Cable (AEC) Solutions with QSFP-DD and OSFP interconnects provide pluggable connectivity to efficiently extend the reach of copper cables, delivering design flexibility and superior, low-loss performance up to 112G PAM-4 without the added cost of optical cables. 

Data Rate Wire AWG Retimer
up to 800 Gbps 28 - 34 Multiple chip partner options available

Features and Benefits


Data center speed requirements have evolved rapidly, with consumer expectations pushing data rates from 20 to 112 Gbps and now towards 224 Gbps. Data centers must continuously transform their technology and architecture to meet these needs, and cable functionality is a key component. As data rates increase, issues like signal loss and thermal management become more critical and challenging.

AECs regenerate signals and remove noise over lengths of up to 7.0 meters. This provides the ability to extend the length of copper cables beyond the reach of direct attach cables (DACs), delivering greater design flexibility while ensuring superior performance and reducing costs. AECs bridge the gap between traditional DACs and optical solutions, helping future-proof installations and enabling cost-effective data center upgrades.

Molex AECs optimize design flexibility for next-generation digital transmission speeds, delivering high-speed performance at a lower cost than optical alternatives while offering a variety of retimer options to match customer needs. Smaller 34 to 28 AWG cables ensure smaller cable bundle sizes, easing routing challenges while helping ensure thermal management by improving airflow. With data rates up to 112 Gbps PAM-4, Molex AECs provide low-loss, cost-effective connectivity within or between racks.

Cost-effectively extends the reach of high-performance cables

AECs use retimers in the cable assemblies to reset loss and timing planes (i.e., they regenerate signals and remove noise), delivering superior signal integrity over longer distances than traditional passive DACs. By providing a low-loss, high-speed alternative to larger cable bundles, AECs eliminate the need for expensive active optical cables (AOCs), helping to control costs.

Improves design flexibility between the ASIC and I/O

The AEC design employed by Molex allows for a wide variety of PHY/retimer integrated circuits to be used within the AEC cable assembly. This enables customers to select the retimer that best fits their application, simplifying design work and enhancing supply chain reliability. By supporting longer cable distances of 5.0 to 7.0m between ASICs, AECs are able to connect multiple vendors’ top-of-rack (TOR) switches and server solutions, either within the same rack or across different racks. 

Optimizes cable bundles to make routing easier and improve thermal management

The ability of AECs to reset loss and timing translates to more efficient signal transmission with smaller cable bundle sizes, resulting in cabling as small as 34 to 28 AWG. This improves cable management when compared with heavier DAC alternatives, allowing for more airflow and reduced thermal issues. Lighter cable weight and a smaller bend radius contribute to easier routing.


Delivers copper connectivity over longer distances for more flexible system architecture
AECs extend the reach of copper cables to as much as 7.0m, depending on the application speed.

Enables high-speed, next-generation performance
AECs with OSFP, OSFP-XD, QSFP-DD and QSFP interconnects are ideal for cost-effective, low-loss operation at 56G, 112G and 224G PAM-4 speeds and higher (port capacity between 100 and 1,600 Gbps).

Improves design flexibility with multiple connectivity options
Design options include four-lane QSFP, eight-lane OSFP and QSFP-DD, and 16-lane OSFP-XD 56G, 112G, and 224G PAM-4.

Enhances thermal management and eases cable routing with smaller cable bundle sizes
Cables from 34 to 28 AWG make smaller cable bundle sizes possible, improving airflow and assisting with thermal management while reducing bend radius to aid in routing work.

Offers excellent signal integrity for high-performance data transmission
AECs deliver pre-forward error connection (FEC) bit error rates (BERs) of less than 1E-12, depending on application.

Provides a cost-effective alternative to active optical cables (AOCs)
AECs enable high-speed performance over longer distances without the added cost of optical alternatives.  

Reduces downtime and streamlines installation and maintenance
Hot-swappable AECs support simplified maintenance operations. 

Podcasts


Active Electrical Cables: Next Generation Plug-and-Play Connectivity

David Pike, known as the Connector Geek, discusses the features, benefits and potential of AECs, including how they can enable cost-effective data center upgrades while addressing common problems like signal integrity and thermal management.

AEC vs. DAC Solutions: A Side-by-Side Comparison

Learn how AECs support high-density applications and what makes them viable solutions when compared with DACs and optical products. Discover how AECs and DACs can coexist in designs that play to the strengths of each application.

Maximizing Cable Rack Architecture

Speed, capacity and flexibility are primary concerns in rack architecture design. AECs hold the key to optimizing system architecture, enabling data centers to increase capacity in a cost-effective way while reducing energy consumption and ensuring thermal management.

Datasheets and Guides


Application by Industry


Cloud infrastructure
Edge-computing infrastructure
Enterprise infrastructure

Routers
Switches

Blade servers
Cellular infrastructure
Central Office equipment
Multi-platform service systems (DSL, cable data)

This is not a definitive list of applications for this product. It represents some of the more common uses.

Frequently Asked Questions


Why use a re-timer rather than a linear amplifier?
While linear amplifiers are less expensive, they don’t eliminate noise or recondition signals as re-timers do. Additionally, with linear amplifiers, there is a greater dependency on the design of the whole channel. This makes “mix and matching” one vendor’s ToR with another vendor’s server more challenging in terms of ensuring good SI across the channel. However, because re-timers re-condition the signal, eliminating noise, rack implementation becomes more flexible. Customers can confidently connect multiple vendors’ TORs and server solutions within the same rack or across different racks.

How can AECs help with thermal management?
AEC re-timers enable more efficient signal transmission over smaller conductors. This results in cabling as small as 28 to 34 AWG, allowing increased airflow and reduced thermal issues.

Under what circumstances should I use AECs? When should I use DACs?
AECs provide a viable solution and a lower cost than optical. However, if cost and power are an issue and the length of the channel can be serviced by a passive DAC, then passive DACs may be the right solution.

AEC

DAC

Pros: Cons: Pros: Cons:
Resets loss and timing planes (regenerates signal, removes noise) Requires power (about 10W) Completely Passive Loss length limits (average reach of 3.0m for 400G applications and 2.0m for 800G)
Extended 30dB budget enables longer cable lengths (up to 5.0 to 7.0m) More expensive than DAC at lower volumes No power necessary Large cable gauge needed (26+ AWG)
More design freedom than DAC between ASIC and I/O as a result of more in-box channel budget Adds latency Lower latency than AEC and optical Large bundle sizes impede routability and airflow
Smaller cables than DAC at long lengths (28 to 34 AWG) for easier routing and airflow   Lower cost than AEC and optical