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Busbars

Providing the equipment and skills to produce even the most complex busbars with maximum efficiency by optimizing materials and applying best practices. Molex offers a range of busbar solutions to meet your specific power and design needs.

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Features and Benefits

Rigid Busbars

Provide an effective and efficient means of delivering high power. Available in copper and aluminum, sheet, bar and rod form options.

Features:
• Swaging of rod Edge bend and complex forming
• Tin, Nickel,and Silver plating
• Powder coat insulation
• Brazing and welding

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Flexible Busbars

Feature braided cables that provide flexibility. Available in rounded rope braids that offer 360-degree movement. They are often used in industrial applications as fuses, grounding and EMI elimination (EMC). Available compressed terminal versions provide ruggedness to withstand vibration.

Features:
• Round and flat braid versions
• Insulated and uninsulated versions
• Stacked braid versions
• Flex/rigid combined solutions

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Laminated Busbars

Offer multiple layers of conductors adhered together by heat-activated insulation. They can be easily implemented into the customer’s product to provide alternating layers of conductor and insulation, with various insulation materials available.

Features:
• Improved heat dissipation
• Low characteristic impedance
• Powder coat solutions
• Tin, Nickel and Silver plating

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Overview

Getting power from point A to point B is crucial in today’s electrically run world, and busbars are the backbone of power distribution. Busbar experts at Molex’s Monee, IL, and Kunshan, China, facilities apply decades of busbar experience to partnering with customers, providing feedback on their designs, recommending solutions, prototyping and more. And to help enable the safe management of high-power applications, we also offer UL-certified off-the-shelf grounding jumpers. Molex strives to enhance product performance, streamline manufacturing processes, and shorten product development time by working closely with customers.

Applications by Industry

Electric vehicles
Energy Storage Systems

Automobile construction equipment

Base stations
Routers

Rack-mount servers

This is not a definitive list of applications for this product. It represents some of the more common uses.

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