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Grey AirBorn W Series rectangular connectors with gold pins.

AirBorn W Series MIL-DTL-55302 0.100” Rectangular Connectors

Trusted in aerospace, defense and space programs, AirBorn W Series MIL-DTL-55302 0.100" Rectangular Connectors are field-proven, mission-critical interconnects with 0.100" (2.54mm) contact spacing. These compact, rugged PCB connectors have three points of contact for reliable electrical performance in extreme environments. With multiple configuration and termination options, AirBorn W Series rectangular connectors enable design flexibility and legacy system compatibility. 

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Features and Benefits

Supporting evolving system demands by leveraging flexible configurations and compact, high-density designs is a challenge for designers. They also require products that achieve reliable connector performance in harsh environments exposed to shock, vibration and extreme temperatures. Ensuring long-term reliability and compliance with stringent industry and military standards is another challenge designers face.

AirBorn W Series rectangular connectors are MIL-DTL-55302 qualified, rugged connectors that have a legacy spanning space shuttles, Mars Rovers and leading satellite platforms. These military-grade rectangular connectors have three ultra-reliable points-of-contact per connection, which enhance signal integrity and reduce the risk of intermittent failures due to extreme environments. For design flexibility, these connectors offer a wide array of termination options: through hole, solder cup, crimp removable (22 to 20 AWG), flexible circuit ready, hybrid signal and coax, card-edge, right-angle, I/O and connector-saver models.

AirBorn W Series MIL-DTL-55302 0.100" Rectangular Connectors are available in multiple row options and support three to 208 contacts, enabling high-density layouts. With proven flight heritage for maximum confidence, their plastic body construction allows for weight reduction without compromising durability.

MIL-DTL-55302 Qualification

Trusted for mission-critical and high-reliability use, AirBorn W Series MIL-DTL-55302 0.100" Rectangular Connectors meet or exceed stringent military specifications certifying performance in conditions that include temperature extremes, vibration, shock and moisture. These parts meet MIL-DTL-55302 standards, ensuring interchangeability with other compliant connectors. For aerospace and defense systems requiring ruggedness and long-term reliability, AirBorn W Series connectors are an ideal choice.

Grey AirBorn W Series rectangular connector with gold pins.

Three-Points-of-Contact System

AirBorn W Series rectangular connectors maintain exceptional signal integrity during high-stress operation conditions, maximizing electrical stability and vibration resistance. These connectors use three separate engagement points, reducing the risk of connection loss over the product lifetime.

Grey AirBorn W Series rectangular connector with gold pins.

Extensive Configuration and Termination Options

Supporting multiple termination methods, including solder cup, crimp removable, flexible circuit and more, AirBorn W Series rectangular connectors facilitate rapid prototyping and custom solutions for challenging system architectures. These connectors offer row-count and contact-density options for scalability and legacy system compatibility.

Grey AirBorn W Series rectangular connectors with gold pins.

Offers high-contact density to overcome space-constraint issues
There are up to 208 contacts for complex, compact PCB layouts.

Supports fuel efficiency and payload optimization
These connectors are ultralight with a durable plastic body construction to avoid exceeding weight limitations.

Extends system life of the PCB
Connector saver models help protect PCB connectors from overuse due to frequent mating and un-mating cycles.

Enables versatile board-to-board and board-to-cable design integration
Right-angle and card-edge options support design flexibility, helping reduce development time and costs.

Supports hybrid signal and coax 
These connectors accommodate both power and signal in a single connector to avoid complicated system wiring.

Allows integration with modern and legacy circuit technologies
AirBorn W Series rectangular connectors are designed for flexible circuits, helping save time and reduce costs.

Has reliable performance in aerospace, defense and industrial environments where failure is not an option
These field-proven flight heritage connectors are used in NASA Space Shuttle, Mars Rover, military, government, and commercial weather and observation satellites for trusted reliability. 

Applications by Industry

Avionics
Commercial airplanes
Engine control systems
Helicopters
Radar systems
Unmanned aerial vehicles

Avionics
Engine controllers
Head-mounted displays
Missile systems
Radar systems
Robotics
Torpedoes
Unmanned vehicles

Industrial robotics
Oil and gas downhole equipment

Launch systems
Satellites

This is not a definitive list of applications for this product. It represents some of the more common uses.

Frequently Asked Questions

What are AirBorn W Series MIL-DTL-55302 0.100" Rectangular PCB Connectors?

AirBorn W Series connectors are rectangular PCB connectors with 0.100" (2.54mm) contact spacing. These connectors are qualified to MIL-DTL-55302 and are known for rugged, high-reliability performance in aerospace and defense applications.

What makes AirBorn W Series rectangular connectors suitable for extreme environments?

AirBorn W Series rectangular connectors have a plastic body construction for durability and weight reduction. Their three-points-of-contact system for vibration and shock resistance makes them highly suitable for harsh environments. These connectors are tested for operation in space, military and high-reliability industrial settings.

What termination and mounting options are available?

The following are various termination and mounting options: plated through hole, solder cup, crimp removable (22 to 20 AWG), card-edge, right-angle, I/O, connector saver, flexible circuit, hybrid signal and coax.  AirBorn W Series rectangular connectors have multiple rows and contact counts for design flexibility.

How do AirBorn W Series rectangular connectors support high-density designs?

These rectangular PCB connectors (0.100" contact spacing) are available in one-to- four-row configurations and other miscellaneous layouts. These connectors support three to 208 contacts in a single connector.

How do AirBorn W Series rectangular connectors ensure long-term reliability?

They have proven use in mission-critical aerospace and satellite applications, AirBorn W Series rectangular connectors are MIL-DTL-55302 qualified with field-proven contact to minimize risk of connection loss.

Are connector saver models available?

Yes, these models are designed to protect primary connectors during frequent mating and un-mating cycles.

Are AirBorn W Series rectangular connectors suitable for legacy and new designs?

AirBorn W Series rectangular connectors have flexible row and contact options for drop-in legacy replacements and modern designs. Termination options support integration with both old and new PCB technologies.